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15 Tools
for
Operational Excellence
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01
5S Methodology
A method that
uses 5 Japanese words to create a clean, safe, and well-organized workplace
Example:
Rearrange office desks for better workflow
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02
Value
Stream
Mapping
(VSM)
Map / Visualise processes to analyse
Example:
Map patient journey in hospital to reduce wait times.
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03
KANBAN
Set up v
isual board to prioritize/ limit work
Example:
Use whiteboard for task management
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04
POKE
YOKE
mistake proofing
- Integrate checks to prevent errors
Example:
Add spell check to document processing software.
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05
ROOT CAUSE ANALYSIS
(RCA)
Identify underlying causes. such as
why, how, or when it occurred
Example:
Investigate delivery service delays using route data.
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06
KAIZEN
Focus on continuous Short-term improvements.
Example:
Improve checkout process in retail store with team's input.
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07
FMEA
Proactively mitigate risks by Identify failure points
Example:
Identify risks in hotel reservation system to prevent errors.
Failure mode and effects analysis
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08
GEMBA WALKS
Schedule walks, observe processes, involve employees.
Example:
Walk through restaurant kitchen to identify inefficiencies.
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09
CONTROL CHARTS
Monitor process stability with upper and lower limits
Example:
Track call response times in customer service center.
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10
STANDARD WORK
(SOP)
Document procedures, train, review regularly for consistency
Example:
Create checklist for hotel housekeeping procedures.
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11
JUST-IN-TIME
(JIT)
Analyze demand, synchronize, minimize inventory.
Example:
Schedule taxi pickups at airport based on flight times.
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12
VOICE OF CUSTOMER
Align services with customer feedback.
Example:
Use customer surveys to improve restaurant menu.
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13
VISUAL MANAGEMENT
Create real-time performance visual display
Example:
Use dashboard to display real-time sales data.
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14
CAUSE & EFFECT DIAGRAM
Create real-time performance visual display
Example:
Use dashboard to display real-time sales data.
(Ishikawa or fishbone)
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15
PARETO PRINCIPLE
Fcous on what matters, 80/20 principle
Example:
Focus on resolving top 20% customer issues that impacts 80% of your bsuiness
(80/20 PRINCIPLE)
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FOR
MORE TIPS
VALUE
STREAM
MAPPING
GEMBA
WALK
Learn more